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Custom Foam Inserts

Foam inserts are a premium, versatile, reusable, and protective upgrade than cardboard insert due to their high-quality construction and versatility without compromising on marvelous backdrop or perfect organization. These foam inserts are made from high-density polyurethane that adds shock absorbance, prevent pressure damage, and prevent edges of inside kept products from getting jarred. These foam inserts come in thick layers of Electrostatic Discharge Foam (ESD) or Ethylene-Vinyl Acetate material and die-cut in exact shape and dimensions of product to be packed for perfect organization and marvelous backdrop. The foam produced inserts can become a perfect solution for stunning backdrop and help inside cradled products to represent your brand once you die-cut them in exact shape and size of product and produce them in brand specific color. Order these stunning foam inserts for inspiring recipients with jaw-dropping backdrop and remind them of your brand whilst ensuring utmost protection. Design custom foam inserts with YBY Boxes! Our customization solutions are built on the foundation of creating custom foam inserts with strong branding, stupendous jaw drop and high-end unboxing without skimping on highest degree of protection. We let you create inserts as stylish, protective and premium as you want by offering one color or full color printing inside/out or both, custom size, and PU, Electrostatic Discharge Foam (ESD) or Ethylene-Vinyl Acetate material options. Our process begins with your vision. Simply use our online quote form to provide details (color, material, size) about the inserts. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you 3D preview. Once you approve design and quote, we’ll start manufacturing your foam inserts right away. For unmatched efficiency and reliability, our design and manufacturing process happens entirely in-house. We control the entire process at our facility (we are not a broker or reseller), utilizing our experience in design, die-cutting, and manufacturing to produce the best custom foam inserts for our customers. Rest assured, our team makes sure to achieve perfect accuracy by using the latest laser or die-cutting technologies and premium materials. Our custom foam insert die-cutting service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest rated customer service, 8–10 Days industry-leading order turnaround times, 100% operations in-house are all that makes us different.

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Custom Foam Inserts

Custom foam inserts are the most stylish, highly flexible, shock absorbent, versatile, and cost-effective insert type among all others that keep kits, sets and bundled products nestled snugly with no worry of shifting or jostling damage but, create a vibrant backdrop, give high end presentation through a clean, well-organized look, and elevate the unboxing experience. These inserts, as the name suggest, are mainly made from high-density polyurethane foam that is lightweight yet highly compressible and die-cut in required shape and shape to fit any product. These inserts are not in use by any single product or business, instead their uses vary from business and nature. These foam inserts are the most shock absorbent and high-end packaging solution among businesses and individuals for packing fragile antique pieces like decoration pieces and jewelry. Produced from Expanded Polyethylene foam, these inserts have high shock absorbent characteristics yet look luxury and give high end feel. When fragile electronics like headlights, machine boards, drones and game controllers need to be packed with no worry of static electricity discharge damage or compression damage, these foam inserts are the only solution. Made from Electrostatic Discharge Foam (ESD) and die-cut in shape of the product to be packed inside, these foam inserts ensure fragile electronics remain same from compression, shock, and static electricity damage. For high end looks, creative nuance, marvelous backdrop and jaw-dropping unboxing experience of luxurious gift or promotional kits, these foam inserts work like a cradle to protect yet induce luxurious appeal to high-end products like jewelry, glassware, music equipment like guitar, ornaments drones. These inserts are made from Ethylene-Vinyl Acetate that is dense and highly resistant to impacts and can be die-cut in the form of mat or thick sheet to nestle fragile items with snug fit and high impact resistance. The use of foam inserts is not just limited to protection and high-end back drops, they are also the best organizer to keep fragile yet luxury kit products like camera and various lenses, multiple watches and their straps, walkie talkie and accessories as well as drones alongside its battery and controller organized and snugly nestled without skimping on style. Wondering how its done? These inserts are made from foam insert that can be die-cut or laser etched in any size and shape to snugly fit products. When keeping sets like pliers, screwdrivers, wrench, socket set and other equipment organized yet presentable inside a cabinet is concerned, foam inserts are the star player due to their high flexibility. The construction of these foam inserts from polyurethane (PU) foam makes them highly flexible that can be precisely die-cut in any shape and size of the product for cradling sets. Although custom foam inserts give full flexibility to be die-cut in any shape, size and style for better protection, perfect organization, high end backdrop and marvelous unboxing but, manufacturing and die-cutting foam inserts is an art. And YBY Boxes is the artist when it comes to manufacturing custom foam inserts inserts. We give you full freedom and plenty of customization options to make custom foam inserts as protective, organizing and backdrop enhancing as you require. First, start by determining whether you need a high-end backdrop, perfect organization or best protection or combo of any. You can ask yourself the following questions; what is the product you want to pack, what are its dimensions, what shape it has, is it single pack or a set and what king of protection you need (protection, backdrop, or organization) and share these answers with our experts. Our specialists will help you determine which foam insert types is suitable for you based on your product set or bundle requirements. Then afterwards, select which foam insert material thickness is needed for your products’ enhanced protection. Let us help you in that too. Choose between PU, Electrostatic Discharge Foam (ESD) or Ethylene-Vinyl Acetate based on product weight, nature and shape. Rest assured, no foam inserts type is difficult for us to die-cut in product specific shape and size. Wondering how we make it happen? It’s all due to our innovation in die-cutting technology and techniques. We utilize precise computer-controlled laser cutting equipment or inch-perfect broaching die-cutting techniques to craft foam inserts in any required material and style with accuracy up-to 1/10th of an inch. Moreover, whatever foam insert you order in whichever material, shape and size, the quality of material, shape and size will always be outclass and the insert will be a perfect fit inside the box and product will also fit like a glove. Wondering how we do it? Our ISO 9001 certified QC department follow stringent checks to verify every batch of inserts and match it with the approved die-line to ensure only the best foam inserts in required material, style, size and cut-outs are delivered to you.

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Have A Unique Idea but Don’t Know How to Get Started?

Whether you’re creating your foam inserts from scratch or enhancing an existing design, we provide the support and assistance you need to create foam inserts that offer marvelous backdrop, provide stunning organized looks, and give added protection. Our talented and well-trained team of “packaging experts” with years of experience, are here to guide you through every step of the process, from designing your foam inserts to selecting the perfect materials, and dimensions.

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Shock-Proof & Organized Storage of Single or Kit Items with Custom Foam Inserts

If you are looking to give an organized presentation to your kit products, give a snug fit to various small and unusually sized products and prevent shock and pressure damage to fragile electronics, machine parts or antique pieces, we’ve got you covered with various customization options for custom foam inserts. Even at last minute with low MOQs.

  • PU (18–45 kg/m³), EPE (20–120 kg/m³) & EVA (33–280 kg/m³)
  • Flocking & paperboard lamination inside/out or both
  • Order starts from 250 with 8 to 10 days delivery
  • PU, EPE, EVA Cut to custom size & shape
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The Shock Resistance & Durability of Our Inserts Begin with The Premium Materials We Use

At YBY Boxes, the quality of our inserts really does begin with the quality of the foam we use. Though we offer a variety of foam materials including Polyurethane (PU), Polyethylene (EPE), Ethylene-Vinyl Acetate (EVA) & Electrostatic Discharge (ESD) for reasons of aesthetics, feel, high-end looks and security, all of our foam materials are of the highest quality, fabricable in any dimensions and thickness to snugly fit products of any size and shape. No one can beat our prices even for low minimum.

  • Free shipping
  • No plate charges
  • Free assistance
  • Free proof

Precisely
Shaped & Cut Inserts

We not just stop to premium material for quality of our foam inserts, we also ensure to cut foam inserts in any size, shape, or weight with 100% precision as per product to bring in highest quality. Our use of advanced water jet, knife, die, wire, and laser cutting technology allows us to fabricate and cut foam inserts in any shape and dimensions with inch-perfection and edges that are straight and smooth. And with no minimum quantity and quick production turnaround, you can order foam inserts on demand. Add a touch of elegance and velvety finish to your foam inserts with finishing options.

  • Special Flocking

    Adds a sparkle to outside or inside surface of foam

  • Paperboard Lamination

    Gives a smooth, printable surface to add any design or brand info.

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Precisely cut to your Specifications & Layout

Tell us your product dimensions, shape details and weight and we’ll die cut foam inserts that’re precisely cut to your specifications and layout. Our advanced cutting technology allows us to make even the most intricate structure. And, our proof approval process lets you work directly with us to ensure your inserts are sized perfect and look exactly how you want.

Reliable. Always. Find the custom inserts you want, in the layout you want, with professional fabrication guaranteed.

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