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Custom Double Side Tuck Mailer Boxes

Double side tuck mailer boxes provide more protective mailing of fragile yet unusually shaped products like cosmetics subscriptions, apparel items, promotional kits, and small electronics by preventing accidental opening, and tempering than traditional mailer boxes. The innovative design of these boxes, with tuck flaps on both ends of the lid, ensures that the contents are securely held from all sides. This double-sided tuck mechanism not only enhances the security of the packaging but also provides peace of mind to both the sender and the recipient. Whether it’s safeguarding fragile cosmetics or ensuring the safe delivery of intricate electronics, these mailer boxes excel in maintaining the integrity of the shipped items throughout their journey. The double sided tuck mailer box can be a marvelous reminder of your brand both during mailing process and in customers’ hands once you emboss your company name or tagline and print brand-specific design. Order these double side tuck mailer boxes for high class branding, marvelous first impression, impressive unboxing, and enhanced protection of inside contents. Design custom double side tuck mailer boxes with YBY Boxes! Our customization solutions are built on the foundation of creating custom double side tuck mailer boxes with strong branding, elegant looks, and stupendous unboxing experience. We let you create packaging as branded, stylish and marvelous to unbox as you want by offering one color or full color printing inside/out or both, custom size options, and B Flute – 1/8” thick. C Flute – 11/64″ and E Flute – 1/16” cardboard material options. Special coating and add-ons options from spot UV, AQ, embossing and debossing as well as foam or divider inserts also available on demand. Our process begins with your vision. Simply use our online quote form to provide details (color, printing sides, coating, material, size) about the boxes and upload your design that need to be printed on your branded packaging. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you 3D preview. Once you approve design and quote, we’ll start manufacturing your boxes right away. For unmatched efficiency and reliability, our design and manufacturing process happens entirely in-house. We control the entire process at our facility (we are not a broker or reseller), utilizing our experience in design, printing, and manufacturing to produce the best custom branded boxes for our customers. Rest assured, our team makes sure to achieve perfect accuracy by using the latest printing technologies, the highest quality inks, and premium chipboard and overwraps. Our custom box printing service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest rated customer service, 8—10 Days industry-leading order turnaround times, 100% operations in-house are all that makes us different.

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Custom Double Side Tuck Mailer Boxes

An ideal combination of durability, eco-friendliness, stylish flair, and refined design, custom double side tuck mailer boxes offer a more secure shipping solution with a perfect blend of elegance, branding, durability, and recyclability compared to traditional mailer boxes. These boxes have tuck flaps on both ends of the lid that tuck into the box, securing the contents from both sides. Ideal for shipping fragile and valuable items with added protection. The corrugated construction ensures that these boxes can withstand rough handling, heavy loads, and harsh environmental conditions during shipping. The smooth, printable surface allows for excellent branding opportunities and creates a memorable unboxing experience. These boxes are also eco-friendly, made from recycled cardboard materials and printed with water-based inks. They are perfect for brands aiming to reduce landfill waste and are appealing to eco-conscious consumers. Add a matching foam insert or printed dividers for an extra level of security and organization. Fit with a matching foam insert or printed dividers tailored to your products for an extra level of security and organization.
Match the quality of your product with a box that’s stylish, sturdy, and ready to ship directly in the mail. Design custom double side tuck mailer boxes with YBY Boxes! Our customization solutions are built on the foundation of creating custom double side tuck mailer boxes with strong branding, durability, and a commitment to sustainability. We let you create packaging that is as sustainable, branded, protective, and stylish as your product and brand with one-colour or full-colour printing inside/out or both, custom sizes, and recycled material choices including 1/16″ E-Flute corrugated cardboard (lightweight and durable – suitable for fragile items such as glass and ceramics) to 1/8″ B-flute corrugated cardboard (thick and strong – ideal for heavy items such as beverage bottles, canned goods, and small electronics). Glossy aqueous coating, matte aqueous coating, high-gloss UV coating, gold/silver foiling, and no printing option are also available on demand. Our state-of-the-art printer quickly renders your color palettes, gradients, undertones, highlights, and hues with a consistent semi-gloss sheen, ensuring no tactile difference between printed and unprinted areas. This provides a clean look and uniform feel without the need for time-intensive print plates.Available in countless fully customizable configurations, every mailer box is cut to your specifications, so your products fit perfectly. Our process begins with your vision. Simply use our online quote form to provide details (colour, printing sides, coating, material, size) about the boxes you need and upload your design that need to be printed on your eco-friendly packaging. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you 3D preview. Once you approve the design and quote, we’ll start manufacturing your boxes right away. Rest assured, our team makes sure to achieve perfect accuracy by using the latest printing technologies, the best inks, and high-quality cardboard material. From preparing and processing the cardboard to printing, cutting, and folding, every step is carefully executed in-house. Not only do we prioritize quality, but we also prioritize sustainability—our double side tuck mailer boxes are fully recyclable. Moreover, we offer full customization options, allowing you to request your custom double side tuck mailer boxes in any colour, shape, or size that perfectly aligns with your brand vision and product needs. Our custom double side tuck mailer box printing service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest-rated customer service, 8–10 days industry-leading order turnaround times, and 100% operations in-house are all that make us different.

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Have An Idea but Don’t Know Where to Start From?

Whether you’re creating your branded boxes from scratch or enhancing an existing design, we provide the support and assistance you need to create custom boxes that command attention on shelves and share a cohesive brand story. Our talented and well-trained team of “packaging experts” with years of experience, are here to guide you through every step of the process, from designing your packaging to selecting the perfect printing method, materials, and dimensions.

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More Than Just Secure & Durable Mail-Ready Boxes

If you seek custom double side tuck mailer box printing to send out your brand name with every delivery, maximize the positive impact on customer’s mind with every unboxing, and keep your products organized even on-the-move without compromising structural integrity, box functionality, and durability, we’ve got you covered with huge customization options. Even at last minute with low MOQs.

  • 1/8″ B-Flute to 1/16″ E-Flute Corrugated Cardboard
  • Full color printing inside/out or both with finishes
  • Order starts from 50 with 8 to 10 days delivery
  • Double wall Tuck front layout cut to custom sizes with precision
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The Quality & Durability of Our Box Begins with The Premium Materials We Use

At YBY Boxes, the quality of our custom boxes really does begin with the quality of the cardstock we use. Though we offer a variety of materials including cardboard and corrugated board for reasons of aesthetics, feel, security, and durability, all of our material choices are of the highest quality, fully printable and customizable to any box style and size. No one can beat our prices even for low minimum.

  • Free shipping
  • No die fee
  • No plate charges
  • Free assistance
  • Free proof

More Than Just
High Quality Printing

Our digital CMYK printing with UV cure ensures that the ink pops and has a slight sheen, and with no minimum quantity and quick production turnaround, you can order boxes on demand. Induce a touch of splendor and charm to your custom boxes with finishing options.

  • Special Finishing Options

    Hot foil – Gold, silver & holographic. Embossing & debossing.

  • Lamination Options

    Varnish, Spot UV, AQ coatings, Gloss, Matte, & Satin

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Precisely Cut to your Specifications & Layout

Tell us your box dimensions & style details and we’ll die cut boxes that’re precisely cut to your specifications and layout. Our advanced box cutting technology allows us to make even the most intricate structure. Plus, our precise creasing ensures that every crease line folds up perfectly, making assembly easy and ensuring the box maintains its shape and structure even on-the-go.

Reliable. Always. Find the custom boxes you want, in the layout you want, with professional printing guaranteed.

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