Custom Blister Inserts – Alternate to Paper Based Inserts

Blister inserts are a protective, moisture-resistant, and sturdy alternate to traditional cardboard dividers. They also inherit the lightweight, high end looks and cost saving properties of a foam insert whilst surpassing it in looks, unboxing and security and become perfect for food items, toys, small electronics, pharmaceutical items and cosmetics with added convenience of packing. These inserts are usually produced from plastic firm and heated to mold into a malleable material that perfect fits the product in exact shape and size. Since lightweight plastic is used to make these blister inserts, they are also lightweight in nature yet remain non-porous and can be sterilized for 100% food-safe and medical packaging. The plastic made blister inserts can become a perfect branded organizer once you add your emboss company logo or produce them in brand specific colors & images. Order these stunning inserts for inspiring recipients with every extraction and give them a branded yet high end look at first view at product. Design custom blister inserts with YBY Boxes! Our customization solutions are built on the foundation of creating custom blister inserts with strong branding and an attractive look without skimping on highest degree of protection and organization. We let you create inserts as branded, protective and stylish as you want by offering one color or full color fabrication or printing on outer or inner wall or both, custom size, PET, HDPE, PVC & PP material options. Special embossing and debossing option also available on demand. Our process begins with your vision. Simply use our online quote form to provide details (color, printing sides, coating, material, size) about the inserts and upload your design that need to be printed on your branded inserts. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you 3D preview. Once you approve design and quote, we’ll start manufacturing your blister inserts right away. For unmatched efficiency and reliability, our design and manufacturing process happens entirely in-house. We control the entire process at our facility (we are not a broker or reseller), utilizing our experience in design, printing, die-cutting and manufacturing to produce the best custom branded inserts for our customers. Rest assured, our team makes sure to achieve perfect accuracy by using the latest printing technologies, the highest quality inks, and premium cardboard. Our custom blister inserts die-cutting service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest rated customer service, 8–10 Days industry-leading order turnaround times, 100% operations in-house are all that makes us different.

Custom Blister Inserts

Did someone say 360-degree protection, perfect product organization, catchy looks, cost-effectiveness, immense versatility, and wide canvas for high-class branding all with added perks of excellent enclosure and added resistance from moisture and prevention of damage from external pressure? Custom blister inserts are the uncontested packaging add-on that work like a charm in all such scenarios and work great for small to medium sized products that are fragile in nature, have unusual shape and not suitable to be enclosed in paper based or foam inserts. These inserts are also known as plastic trays or inlays are thermally molded in exact outline and shape of the product to be packed inside, giving the product enhanced organization protection from moisture and external pressure damage. Nothing even comes closer to these blister inserts when the inside kept products food or medicines need protection from pressure and moisture damage. These inserts are made from plastic that is non-porous and can be sterilized to be 100% FDA compliant and become perfect for packing food items like sandwich and salad whereas, medicines like tablet and pills can also be packed inside to retain originality. These inserts enhance the protective qualities of paperboard-based punch partitions and multiply it by many folds with added organization properties and cost-saving. Made from thin film of PVC or PET plastic and heated to create the mold of exact shape of product, these inserts are lightweight in nature and rule out any damage of environment damage. These blister inserts are revolutionizing the packaging game and their uses are not restricted to single item and industry to their versatile nature and flexibility and can be utilized to sell products individually without needing any box. These inserts can be molded through heat to fit any shape and size of product without worrying about any swaying damage and remain tightly sealed through friction-locking clamshell design thus work great for packing items like small toys, mobile accessories, car fuses bulbs, chewing gums, chocolates, erasers, and various other small items. Not just that, these blister cards are also being utilized for packing and handing out fresh food and bakery items that otherwise would need special coated cardstock inserts. Due to their ability to be molded in any shape, these inserts also double as a plastic tray that won’t react with food and preserves heat for longer period, thus becoming perfect choice of bakeries for handing out cookies and muffins to customers without worrying about unexpected collapse or contamination. Despite the amazing protection, organization, and stylish look benefits of custom blister inserts, die-cutting and molding them to perfection and printing them as per requirements demand for an artist with high proficiency in manufacturing. And YBY Boxes is the artist when it comes to manufacturing custom blister inserts. We give you full freedom and plenty of customization options to make custom blisters as protective and organizing as you require. First, start by determining which shape and size of plastic blister inserts is suitable for you. If you are not sure which style is suitable for you, tell our specialists your product and packaging requirements and we will help you select the best shape and dimensions. Then, afterwards select which material and thickness is needed for enhanced protection. Let us help you in that too. Choose Polyester or polyethylene terephthalate (PET) for 100% recyclability, clear packaging yet smooth surface for printing. Go for High density polyethylene (HDPE) if you want high sturdiness and low moisture absorbance. Opt for Polyvinyl chloride (PVC) for high heat resistance and items that need to be treated with heat. Or if you want a 100% food-safe material that does not react with edible qualities of food items, then Polypropylene (PP) plastic is what you need. Once you have selected the material, choose thickness between .030″ to .100″ based on your requirements. If you are going to hang the blister packed product through peg hooks, then we got you covered in that too. Just tell us what peg hook you have and we will add the hang tab with suitable hole to top of blister pack with 100% precision. Blister inserts are not just known to be molded in any shape but, you can get in any brand specific theme for branded looks. We got you covered in that too. Select if you want to print design in single color or full color on one side or both of blister inserts and we will get that printed by utilizing our CMYK printing techniques. Rest assured, no insert is difficult for us to fabricate. Wondering how we make it happen? It’s all due to our innovation in die-cutting technology and techniques. We utilize precise computer-controlled thermoforming techniques and die-cutting equipment to craft blister inserts in any required material and style with accuracy up-to 1/10th of an inch. Moreover, whatever insert you order in whichever material, shape and size, the quality of material, shape and size will always be outclass and the insert will be a perfect fit for the product. Wondering how we do it? Our ISO 9001 certified QC department follow stringent checks to verify every batch of inserts and match it with the approved die-line to ensure only the best inserts in required material, style, size, and cut-outs are delivered to you.

Have A Unique Idea but Don’t Know How to Get Started?

If you’re creating your own blister inserts from scratch or enhancing an existing design, we provide the support and assistance you need to create blister inserts that offer marvelous backdrop, stunning unboxing experience and keep products organized & protected. Our talented and well-trained team of “packaging experts” with years of experience, are here to guide you through every step of the process, from designing your inserts to selecting the perfect printing method, materials, and dimensions.

Call Us Now: 888-800-8032

Add 360-Degree Protection & Stylishly Confine Products with Custom Blister Inserts

If you want to confine small retail products stylishly and prevent unexpected swaying, generate direct connection of buyers with packed product without needing to open the package, protect product from moisture, dust and scratch damage and make product packaging stylish and trendy, we’ve got you covered with custom plastic & blister inserts. Even at last minute with low MOQs.

PVC, PET, PP, HDPE & HIPS plastic material options
Full color printing on inside/outside or both
Order starts from 250 with 8 to 10 days delivery
Clamshell, cavity & tray inserts heated to custom size & exact shape

The Durability & Quality of Our Inserts Begin with The Premium Materials We Use

At YBY Boxes, the quality of our inserts really does begin with the quality of the plastic we use. Though we offer a variety of materials including polyethylene terephthalate (PET), High density polyethylene (HDPE), Polyvinyl chloride (PVC) & Polypropylene (PP) for reasons of aesthetics, feel, high-end looks, scratch resistance, transparency & sturdiness, all of our material choices are of the highest quality, fully printable, thermally malleable to any product shape and dimensions. No one can beat our prices even for low minimum.

Free shipping
No plate charges
Free assistance
Free proof

Precisely
Shaped & Molded Inserts

We not just stop to premium material for quality of our plastic & blister inserts, we also ensure to die-cut blister inserts in required dimension and shape with 100% precision as per product to bring in highest quality. Our use of advanced die-cutting technology allows us to die-cut blister inserts in any shape and dimensions with inch-perfection and edges that are smooth. And with no minimum quantity and quick production turnaround, you can order blister inserts on demand. Add a branded touch to your blister inserts with printing options.

Traditional Printing Options
Flexography & Gravure printing for HD print results & cost savings.
Special Printing Options
Digital printing for cost effective HD results at cost of time.

Precisely Cut to your Specifications & Layout

Tell us your product dimensions and shape details and we’ll die cut inserts that’re precisely cut to your specifications and layout. Our advanced die cutting technology allows us to make even the most intricate structure. And, our proof approval process lets you work directly with us to ensure your inserts are sized perfect as per your product shape and look exactly how you want.

Reliable. Always. Find the custom blisters you want, in the layout you want, with professional fabrication guaranteed.

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