Custom Blister Inserts
Did someone say 360-degree protection, perfect product organization, catchy looks, cost-effectiveness, immense versatility, and wide canvas for high-class branding all with added perks of excellent enclosure and added resistance from moisture and prevention of damage from external pressure? Custom blister inserts are the uncontested packaging add-on that work like a charm in all such scenarios and work great for small to medium sized products that are fragile in nature, have unusual shape and not suitable to be enclosed in paper based or foam inserts. These inserts are also known as plastic trays or inlays are thermally molded in exact outline and shape of the product to be packed inside, giving the product enhanced organization protection from moisture and external pressure damage. Nothing even comes closer to these blister inserts when the inside kept products food or medicines need protection from pressure and moisture damage. These inserts are made from plastic that is non-porous and can be sterilized to be 100% FDA compliant and become perfect for packing food items like sandwich and salad whereas, medicines like tablet and pills can also be packed inside to retain originality. These inserts enhance the protective qualities of paperboard-based punch partitions and multiply it by many folds with added organization properties and cost-saving. Made from thin film of PVC or PET plastic and heated to create the mold of exact shape of product, these inserts are lightweight in nature and rule out any damage of environment damage. These blister inserts are revolutionizing the packaging game and their uses are not restricted to single item and industry to their versatile nature and flexibility and can be utilized to sell products individually without needing any box. These inserts can be molded through heat to fit any shape and size of product without worrying about any swaying damage and remain tightly sealed through friction-locking clamshell design thus work great for packing items like small toys, mobile accessories, car fuses bulbs, chewing gums, chocolates, erasers, and various other small items. Not just that, these blister cards are also being utilized for packing and handing out fresh food and bakery items that otherwise would need special coated cardstock inserts. Due to their ability to be molded in any shape, these inserts also double as a plastic tray that won’t react with food and preserves heat for longer period, thus becoming perfect choice of bakeries for handing out cookies and muffins to customers without worrying about unexpected collapse or contamination. Despite the amazing protection, organization, and stylish look benefits of custom blister inserts, die-cutting and molding them to perfection and printing them as per requirements demand for an artist with high proficiency in manufacturing. And YBY Boxes is the artist when it comes to manufacturing custom blister inserts. We give you full freedom and plenty of customization options to make custom blisters as protective and organizing as you require. First, start by determining which shape and size of plastic blister inserts is suitable for you. If you are not sure which style is suitable for you, tell our specialists your product and packaging requirements and we will help you select the best shape and dimensions. Then, afterwards select which material and thickness is needed for enhanced protection. Let us help you in that too. Choose Polyester or polyethylene terephthalate (PET) for 100% recyclability, clear packaging yet smooth surface for printing. Go for High density polyethylene (HDPE) if you want high sturdiness and low moisture absorbance. Opt for Polyvinyl chloride (PVC) for high heat resistance and items that need to be treated with heat. Or if you want a 100% food-safe material that does not react with edible qualities of food items, then Polypropylene (PP) plastic is what you need. Once you have selected the material, choose thickness between .030″ to .100″ based on your requirements. If you are going to hang the blister packed product through peg hooks, then we got you covered in that too. Just tell us what peg hook you have and we will add the hang tab with suitable hole to top of blister pack with 100% precision. Blister inserts are not just known to be molded in any shape but, you can get in any brand specific theme for branded looks. We got you covered in that too. Select if you want to print design in single color or full color on one side or both of blister inserts and we will get that printed by utilizing our CMYK printing techniques. Rest assured, no insert is difficult for us to fabricate. Wondering how we make it happen? It’s all due to our innovation in die-cutting technology and techniques. We utilize precise computer-controlled thermoforming techniques and die-cutting equipment to craft blister inserts in any required material and style with accuracy up-to 1/10th of an inch. Moreover, whatever insert you order in whichever material, shape and size, the quality of material, shape and size will always be outclass and the insert will be a perfect fit for the product. Wondering how we do it? Our ISO 9001 certified QC department follow stringent checks to verify every batch of inserts and match it with the approved die-line to ensure only the best inserts in required material, style, size, and cut-outs are delivered to you.