Stand Out On Delivery Day and in Unboxing Videos with Custom Mailer Boxes That Reflect your Brand Identity and Deliver Your Products Securely
An ideal combination of durability, eco-friendliness, stylish flair, and refined design, custom mailer boxes offer a protective shipping solution with a perfect blend of elegance, branding, durability, and recyclability compared to traditional shipping boxes. The corrugated construction, which combines durability and tear resistance, ensures that custom mailer boxes can withstand rough handling, heavy loads, and harsh environmental conditions during shipping. The smooth, printable surface of custom mailer boxes allows for excellent branding opportunities. These boxes look great in any color and provide a visually striking canvas to showcase vivid graphics, detailed product information, or striking logos with high-quality printing techniques such as digital printing, offset printing, and flexographic printing. With options for embossing, debossing, foil stamping, and various lamination choices, custom mailer boxes not only provide secure packaging but also create a memorable unboxing experience that leaves a lasting impression on your customers. Apart from branding, elegance, and durability, custom mailer boxes are also eco-friendly. These boxes are made from recycled cardboard materials and printed with water-based inks that boast inherent recyclability and align with eco-conscious values, making them perfect for brands aiming to reduce landfill waste. The plastic-free material of these boxes enhances environmental sustainability, making them even more appealing to eco-conscious consumers. Fit with a matching foam insert or printed dividers tailored to your products for an extra level of security and organization.
Match the quality of your product with a box that’s stylish, sturdy, and ready to ship directly in the mail. Design custom mailer boxes with YBY Boxes! Our customization solutions are built on the foundation of creating custom mailer boxes with strong branding, durability, and a commitment to sustainability. We let you create packaging that is as sustainable, branded, protective, and stylish as your product and brand with one-colour or full-colour printing inside/out or both, custom sizes, and recycled material choices including 1/16″ E-Flute corrugated cardboard (lightweight and durable – suitable for fragile items such as glass and ceramics) to 1/8″ B-flute corrugated cardboard (thick and strong – ideal for heavy items such as beverage bottles, canned goods, and small electronics). Glossy aqueous coating, matte aqueous coating, high-gloss UV coating, gold/silver foiling, and no printing option are also available on demand. Our state-of-the-art printer quickly renders your color palettes, gradients, undertones, highlights, and hues with a consistent semi-gloss sheen, ensuring no tactile difference between printed and unprinted areas. This provides a clean look and uniform feel without the need for time-intensive print plates.
Available in countless fully customizable configurations, every mailer box is cut to your specifications, so your products fit perfectly. Designing your mailer box starts with choosing from seven styles, each with various strengths and thicknesses. This range includes standard mailer styles like Roll End Front Tuck with Dust Flaps (REFT) and Roll End Tuck Top (RETT) and more specialized designs like Tuck Top Mailers, Triangular Mailing Tubes, Tab Lock (TL), Full Overlap Container (FOL), and One Panel Folder (OPF).
Our process begins with your vision. Simply use our online quote form to provide details (colour, printing sides, coating, material, size) about the boxes you need and upload your design that need to be printed on your eco-friendly packaging. For accurate sizing, you can also send your product directly to us. From there, we’ll design accordingly and send you 3D preview. Once you approve the design and quote, we’ll start manufacturing your boxes right away. Rest assured, our team makes sure to achieve perfect accuracy by using the latest printing technologies, the best inks, and high-quality cardboard material. From preparing and processing the cardboard to printing, cutting, and folding, every step is carefully executed in-house. Not only do we prioritize quality, but we also prioritize sustainability—our mailer boxes are fully recyclable. Moreover, we offer full customization options, allowing you to request your custom mailer boxes in any colour, shape, or size that perfectly aligns with your brand vision and product needs.
Our custom mailer box printing service delivers a streamlined and straightforward process. When we give you a delivery date, you can count on this timeline. We’re proud to have over a 99% on-time delivery percentage rate for your peace of mind. Highest-rated customer service, 8–10 days industry-leading order turnaround times, and 100% operations in-house are all that make us different.